WF 610 CNC with Automation-Package
Highlights
Learning and Producing – Your Entry into Collaborative Robotics with KUNZMANN
With our new Automation-Package, we are giving our customers the opportunity to combine the two technologies of machining and collaborative robotics.
The interaction of the KUNZMANN milling machine and a collaborative robot (cobot) brings automation processes and human work together. Here, humans and cobots share not only the tasks, but also the work areas.
Particularly striking are the very simple integration and usability.
The 2D camera attached to the cobot can, for example, compensate for robot movements by moving the cart on which the cobot is mounted. For this purpose, the camera scans a defined position and then compensates for it.
This feature makes it easy to move the cobot between multiple machines without having to set it up again for each machine.
The special KUNZMANN features:
- Linking machining and collaborative robotics
- Seamless merging of automation processes and human work
- Easy integration and usability – even for beginners
- Delivery of a “turnkey” complete system with
Sample program - Accurate position detection by 2D camera
- Effortlessly movable between several machines
- Increased flexibility and efficiency from training to production
- Safe cooperation between operator and cobot
- Reduced set-up time and increased productivity
- Playful knowledge transfer in collaborative robotics
Detailed information about the machine can be found here:
| WORKING RANGE | |
| Longitudinal | 610 mm |
| Cross | 400 mm |
| Vertical | 450 mm |
| Main drive (100%/25% ED) | 5.5/10.5 kW (milling head) or 8/12 kW (motor spindle) |
| Speed range | 1-5,000 rpm (milling head) or 12,000 rpm (motor spindle) |
Tool holder |
SK 40 DIN ISO 7388-1 (formerly DIN 69871) / HSK 63-A DIN 69893-1 |
| Feed | up to 30 m/min |
| Control | HEIDENHAIN TNC7 |
| Weight | approx. 2550 kg approx. 3150 kg with tool changer |
| Rigid angular table | 800 x 425 mm |
| T-grooves | 6 x 14 H 7 |
| Table load | max. 300 kg |
| Tool changer | 20 pockets |
| Tool change time | approx. 3 s |
| Chip-to-chip-time | approx. 11 s |
| Internal cooling | 25 bar |
| COBOT CELL | |
| Collaborative robot |
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| Reach | 1418 mm |
| Load capacity | 10 kg |
| Number of axles | 6 pcs. |
| Axis speed | 1000 (°/s) |
| Max. Linear speed | up to 2000 mm/s in high-speed mode |
| Control | R-30iB Mini Plus |
| Repeatability | +/- 0.04 mm |
| CE gripper | |
| Gripping force |
140…230 N |
| Stroke per jaw | 6…10 mm |
| Workpiece weight | max. 1.15 kg |
| Component storage |
High-quality stainless steel perforated sheet, clamping pieces for individual adjustment of the raw part and workpiece position |
| Contact stop function | Immediate shutdown of movement by sensors when touched |
| Manual Guided Teaching | Manual guidance while teaching the cobot |
| Drag and Drop Programming: | Easy Creation of Programs with Tablet Teach Pendant |
| 2D camera motion | detection and automatic compensation |
Motor spindle
Dynamics and precision at any spindle speed and with minimum noise generation make the motor spindle the state-of-the-art solution for innovative operating procedures.
Spindle speed: up to 12,000 rpm
Universal tilting-swiveling table
The universal tilting and swiveling table allows you to position the workpiece in different angular positions. Adjustment is done manually with the rotation angle of the clamping plate being indicated on a digital readout.
- adjustable in 3 axes
- rotational angle: 360°
- swiveling range: +/-30°
- tiltable away from machine by 15°, tiltable towards machine by 30°
- table dimensions: 650 x 395 mm
- 6 T-grooves 14 H7 (63 mm clearance)
- centering hole: 32 mm
- max. Table load 220 kg
20-pocket tool changer
- Disk magazine with 20 tool pockets
- max. Tool diameter
– at full occupancy 75 mm
– with one free adjacent seat 150 mm - max. Tool length: 250 mm
- max. Tool weight: 8 kg
- tool change time: approx. 3 s
- chip-to-chip-time according to VDI: approx. 15 s
- ATC Stop – Automatic Tool Change Stop
25-bar internal cooling
- high-pressure cooling through tool
- with maintenance-free metal-edge filter and air through the spindle
- space-saving system with a flow rate 25 l/min at 25 bar
Slat-band chip conveyor
- for long chips, steel chips, or wool chips
- homogenous separation of various materials
- for processing with high chip volume
- ejection height: approx. 870-1,060 mm
- conveyor width: approx. 200 mm
Touch probe systems
Combined with the probing cycles of the control, triggering 3D touch probe systems facilitate setup, measuring, and monitoring during manufacturing.
Tool measurement
The following tool data is precisely determined via control cycles:
- tool length
- tool radius
- tool wear
CNC dividing head
By integrating a CNC dividing head, workpieces can be machined on several sides.
Programming is done via the 4th axis of the controller.
The dividing head can be clamped vertically or horizontally.
Center height: 160 mm
Emulsion mist suction system
- removal of oil and emulsion mist for a clean working area after extensive coolant use
- health and environment benefit from pollutant reduction
Linear encoder systems
Absolute linear encoder systems in all axes guarantee constantly high accuracy. They have efficient sealing and provide protection against chips, dust, or coolants.
Contouring Control HEIDENHAIN TNC7 BASIC
Compact control with 19” screen and intuitive control panel
HEIDENHAIN’s TNC7 BASIC allows for an intuitive machine operation via clearly structured and context-sensitive user interfaces and softkeys for frequently used functions. The electronic handwheel HR 510 FS supports the operator in setting up and retooling the machine.
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Contouring Control HEIDENHAIN TNC7
High-end control with large 24” screen, extensive keyboard, and integrated track ball
Ergonomic machine operation is guaranteed by the angled and rotatable control panel. The large screen makes the individual configuration of the HEIDENHAIN interface highly convenient. The electronic handwheel HR 510 FS supports the operator in setting up and retooling the machine.
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You can download our product brochures and layouts here:
 | KUNZMANN WF 610 CNC product brochure |
 | KUNZMANN Automation |
 | KUNZMANN StateViewer |
 | KUNZMANN WF 610 CNC layout |
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KUNZMANN WF 610 CNC – dynamic, highly compact, ergonomically perfect |
